BIOMASS DRYER - ROTARY DRUM TYPE

BIOMASS DRYER - ROTARY DRUM TYPE
BIOMASS DRYER - ROTARY DRUM TYPE

BIOMASS DRYER - ROTARY DRUM TYPE Specification

  • Power Consumption
  • As per capacity and material load
  • Power
  • 15 kW to 75 kW (depends on model)
  • Heat Source
  • Direct or indirect hot air generator
  • Fuel Type
  • Biomass, coal, diesel, natural gas
  • Material
  • Mild steel, stainless steel (optional)
  • Voltage
  • 380V / 415V, 50 Hz
  • Temperature
  • 100C - 600C (adjustable)
  • Technology
  • Rotary Drum Drying Technology
  • Dimension (L*W*H)
  • Customized based on capacity
  • Drive Type
  • Gear drive with chain coupling
  • Control Panel
  • PLC based control panel (optional)
  • Air Flow Control
  • Adjustable inlet and outlet
  • Automation Grade
  • Semi-automatic / Automatic
  • Operation Mode
  • Continuous
  • Application
  • Used for drying biomass, sawdust, wood chips, agricultural waste, and more
  • Production Capacity
  • 500 kg/hr to 5000 kg/hr (customizable)
  • Drum Length
  • 6 m to 12 m (as per requirement)
  • Moisture Reduction Capability
  • Up to 50% moisture reduction
  • Insulation
  • High temperature mineral wool / ceramic fiber
  • Drum Diameter
  • 1.2 m to 3.5 m (as per requirement)
  • Number of Drying Zones
  • Single / Multi-zone (optional)
  • Installation Service
  • Available on request
  • Dust Control
  • Cyclone separator and Scrubber (optional)
 

BIOMASS DRYER - ROTARY DRUM TYPE Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Delivery Time
  • 45 Days
 

About BIOMASS DRYER - ROTARY DRUM TYPE

A rotary dryer is an industrial machine for reducing the moisture content of bulk materials by tumbling them within a rotating, inclined cylindrical shell, exposing them to hot air or gas.

The material is lifted by internal flights or blades and showers through the hot air, facilitating heat and mass transfer for efficient drying. These versatile dryers handle high-capacity, continuous operations and are used in industries like Biomass Pelleting and Biomass Drying processing for materials such as Saw Dust, Biomass Baggas, coconut powder etc.

Due to high velocity and temperature Moisture will be liberated from biomass. Due to maximum Contact time and surface area moisture evaporates and separates.

How it Works

Material Feeding

Wet material is fed into one end of the rotating drum.

Material Movement

As Drum rotates, internal flights or blades lift the material and allow it to tumble and shower through the air stream as it traves along the durms length

Drying

A flow of hot air or gas, supplied directly or indirectly, heats the material and evaporates the moisture

Drying: Discharge

The dried material is discharged from the lower end of the inclined drum

Key Components

Rotating Drum/Shell

A large, cylindrical shell that rotates.

Inclined Angle

The drum is slightly inclined to ensure the material moves from the feed end to the discharge end by gravity.

Internal Flights/Lifters

Staggered blades or louvers inside the drum that lift and shower the material, maximizing contact with the hot air.

Heat Source

Typically a burner or furnace providing hot air or gas.

Applications
Rotary dryers are ideal for drying various materials in high-volume, continuous processes, including:

Biomass / Agro Waste

Saw dust, Agricultural waste, Sugarcane baggase.

Minerals & Aggregates

Silica sand, bauxite, clays, coke.

Food & Biochemicals

Coconut Powder & Wet Cakes.

Other Materials

Bagasse, Minerals & various bulk materials.

Advantages

High Capacity

Designed for large-scale, continuous operation.

Versatility

Can handle a wide range of material, including those with high adhesion.

Robust & Simple

Durable desingwith a simple structure, making them easy to operate & maintain.

Resilience

Not sensitive to input moisture fluctuations, throughput variations, or power failures.



Efficient Drying Process

Our Rotary Drum Biomass Dryer utilizes rotating drum technology to provide uniform, consistent drying of various biomass materials. Whether you are processing agricultural waste, wood chips, or sawdust, the unit can effectively handle high moisture content, ensuring up to 50% moisture reduction. Adjustable air flow and temperature control allow precise drying for diverse requirements.


Customizable for Your Capacity Needs

With customizable drum diameters, lengths, and production capacities, this dryer can be tailored to meet small or large-scale operations. You can select from a range of configurations suited for your specific throughput and space requirements, ensuring efficient operation regardless of your business size.


Advanced Control & Dust Management

Integrated options like PLC-based control panels and multi-zone drying enable advanced process control. For cleaner air and safer operation, optional cyclone separators and scrubbers help manage dust emissions. High-grade insulation ensures safe, energy-efficient operation at adjustable temperatures ranging from 100C to 600C.

FAQ's of BIOMASS DRYER - ROTARY DRUM TYPE:


Q: How does the rotary drum type biomass dryer operate?

A: The rotary drum biomass dryer functions by continuously rotating the drum, allowing hot air to circulate through moist biomass materials. This process efficiently reduces the moisture content, using adjustable temperature and airflow to suit different materials and conditions.

Q: What materials can be processed using this dryer?

A: This dryer is versatile and suitable for biomass, sawdust, wood chips, agricultural waste, and similar organic materials. Its adjustable settings accommodate various material types and particle sizes, ensuring optimal drying performance.

Q: When should I choose a single-zone or multi-zone drying system?

A: Select a single-zone system for uniform materials with straightforward drying requirements. Multi-zone drying is ideal for materials that require gradual or staged moisture removal, providing greater control over drying rates and end-product quality.

Q: Where can this rotary drum dryer be installed?

A: The dryer can be installed in biomass processing plants, sawmills, agro-industrial facilities, and other industrial settings. Installation services are available on request, with dimensions and configurations tailored to fit your available space and process layout.

Q: What benefits does using a rotary drum dryer offer?

A: Rotary drum dryers offer high efficiency, continuous operation, customizable capacity, and substantial moisture reduction. They are energy efficient and can be operated with various fuels-biomass, coal, diesel, or natural gas-for flexible integration into your existing processes.

Q: How is dust managed during the drying process?

A: Dust generated during drying is controlled using optional cyclone separators and scrubbers. These systems capture particulate matter, reduce emissions, and create a cleaner, safer working environment.

Q: What automation features are available with this biomass dryer?

A: The dryer is available in semi-automatic and fully automatic versions. An optional PLC-based control panel allows for precise monitoring and adjustment of drying parameters, enhancing process reliability and efficiency.

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