Biomass Ring Type Pellet Machine

Biomass Ring Type Pellet Machine Specification

Power Rating
Varies (Common Models: 55 kW / 75 kW / 90 kW)

Drive
Electric motor drive

Noise Level
Low noise operation (Below 85 dB)

Accuracy
High pellet uniformity and size consistency

Model No
As per customer requirement and capacity

Lubricating System
Automatic grease lubrication system

Production Capacity
Up to 2.5 tons per hour (material dependent)

Machine Type
Pelletiser

Cooling System
Integrated forced air cooling system

Control System
Advanced PLC control panel

Features
Energy Efficient, Safety Interlocks, Robust Design, Low Maintenance

Plastic Processed
Not applicable (for biomass only)

Voltage
380V / 415V, 3 Phase

Motor Power
55-90 kW based on model

Frequency
50 Hz / 60 Hz

Frame Type
Heavy duty steel frame

Operating Temperature
Ambient to 60C

Connectivity Options
Panel interface, remote monitoring optional

Product Type
Other

Technology
Other

Power Source
Electric

Operating Type
Semi Automatic

Power
Customizable Depending on Model (Typically 50-90 kW)

Pressure
High Pressure Application

Surface Treatment
Corrosion Resistant Paint & Polished Steel

Dimension (L*W*H)
Approx. 2200 mm x 1200 mm x 1800 mm

Weight (kg)
2500 - 3500 kg (Depending on configuration)

Color
Orange & Beige

Usage & Applications
Pelletizing sawdust, agro waste, biomass fuel, and organic residues

Feeder Type
Variable speed screw feeder

Ring Die Material
Alloy steel, wear resistant, precision drilled

Compliance
Meets international safety and quality standards

Die Diameter Options
6 mm, 8 mm, 10 mm

Binding Agents Needed
Typically none; uses material's own lignin

Inlet Hopper Size
Large capacity, suitable for continuous operation

Pellet Size Range
6 mm, 8 mm, 10 mm (customizable)

Application Industry
Biofuel, Renewable Energy, Power Generation, Animal Bedding

Roller Type
Heavy-duty alloy rollers, wear-resistant

Discharge System
Automatic pellet discharge chute

Working Speed
Adjustable according to material (up to 1450 RPM)

Service Support
Onsite installation, training, and maintenance support

About Biomass Ring Type Pellet Machine

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Advanced Features for Reliable Pelletizing

This pellet machine boasts high-pressure operation, automatic pellet discharge, and integrated forced air cooling, ensuring superior pellet quality and process reliability. The advanced PLC panel offers intuitive operation, remote monitoring options, and safety interlocks, while the automatic lubrication system minimizes maintenance downtime and extends machine life.

Versatile Applications Across Industries

Designed for use in biofuel, renewable energy, power generation, and animal bedding production, this machine supports a wide range of materials and addresses emerging industry needs. The large hopper and continuous feed system provide efficiency, making it ideal for both medium and large-scale production environments.

FAQ's of Biomass Ring Type Pellet Machine:

Q: How does the adjustable working speed improve the pelletizing process?

A: The adjustable working speed, reaching up to 1450 RPM, allows optimization of the pelletizing process based on the type and moisture content of the biomass material. This flexibility helps achieve maximum output, best pellet quality, and energy efficient operation.

Q: What materials can be used in this pellet machine, and do I need to add binding agents?

A: The machine is specifically engineered for various biomass materials such as sawdust, agro waste, and organic residues. Typically, no binding agents are required, as the natural lignin in the feedstock acts as a binder under high pressure and temperature.

Q: When is it necessary to change the ring die or rollers, and what are they made of?

A: Ring dies and rollers should be inspected regularly and replaced when significant wear is evident or pellet quality decreases. Both components are constructed from wear-resistant alloy steel, engineered for durability and longevity even under heavy-duty continuous operation.

Q: Where is the machine suitable for installation, and what utilities are required?

A: The pellet machine is designed for industrial settings such as biofuel plants, energy facilities, or large-scale animal bedding production sites. It requires a stable electric supply (380V/415V, 3 phase) and is compatible with both 50 Hz and 60 Hz frequencies.

Q: What is the process sequence from feedstock input to pellet discharge?

A: Biomass materials are loaded into the large-capacity hopper and transported by a variable speed screw feeder. They are compressed through a precision-drilled alloy ring die by heavy-duty rollers; formed pellets are automatically discharged via a chute and cooled before collection.

Q: How does the integrated cooling and lubrication system benefit machine usage?

A: The forced air cooling system ensures pellets attain proper hardness and prevent deformation, while the automatic grease lubrication system maintains critical components, reducing downtime and extending the intervals between maintenance cycles.

Q: What are the main benefits of using this machine for biomass pellet production?

A: Major benefits include high production capacity (up to 2.5 tons/hour), energy efficiency, safety features, and production of uniform, high-quality pellets suitable for renewable energy and animal bedding applications. Its robust design ensures reliable performance and low operational noise below 85 dB.

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